Mid-Air Mission Impossible: The Legend of Gutsy Gaur

An audacious Flight Lieutenant hangs below a vintage C-119 Fairchild Packet aircraft in-flight to rectify a snag in the nose-wheel; prevents a major air crash and saves the lives of a crew of seven IAF air warriors.

Late that November evening in 1982, the Air Officer Commanding (AOC), Air Force Station Kheria (Agra) was the most concerned commander of the Indian Air Force. A ‘May Day‘ call from a C-119 Fairchild Packet aircraft of No 12 Squadron, Air Force, on a routine training flight had sent Air Commodore KK Badhwar rushing to the Air Traffic Control (ATC) tower. “There’s an emergency… Packet aircraft… problem with the nose landing gear… orbiting overhead… will approach for landing in about an hour,” he had been informed briefly by the air traffic controller on duty who was in a great hurry to drop the line––his attention, and all his energies were focussed elsewhere.

The ATC tower was abuzz; preparing to deal with the worst––the crash crew had been alerted; the crash tenders and the ambulances were ready, awaiting further orders. The routine take-off and landing of aircraft had been stopped altogether; all other aircraft had been advised to clear the airspace and the runway; everyone concerned, had been notified. Once in the control tower, the AOC conversed with Squadron Leader CK Jolly, the Captain of the aircraft, and gauged the gravity of the situation.

Minutes ago, when this Packet aircraft, call sign IK-461, was approaching Agra airfield for its sixth landing, the Captain had observed that on lowering the landing gear, the nose landing gear warning light had remained red. Steps to lower the nose wheel as per the Standard Operating Procedure (SOP) had been in vain––either the warning light indication in the cockpit was faulty, or the landing gear was actually malfunctioning. In the latter case, it was a serious emergency; the nosewheel landing gear could collapse on touchdown leading to a difficult-to-manage crisis situation. A few more checks confirmed the worst fears––it was a positive warning; the nose landing gear was actually dysfunctional.

C-119 Fairchild Packet was one-of-its-kind flying machine, if it could be called one. In appearance, it was quite un-aircraft-like; people marvelled at its ability to mock the laws of gravity and the Principles of Flight. Its designers called it a Flying Boxcar; others, less kind in their treatment of the aircraft, awarded it the epithet: ‘Flying Coffin’. It wouldn’t be much of an exaggeration if one were to declare that this aircraft of the Korean War vintage, of the early 1950s, used to get airborne and stay afloat more because of the willpower of the magnificent men who flew it––and those who enabled its flight; the technicians––than because of its powerful engines and large wingspan. Having served the USAF, and then the IAF, so very well for long years, the ageing machine demanded superior care and maintenance to remain airworthy. The memory of a crash on the take-off run, although not due to a technical snag, wherein a contingent of 42 paratroopers, five Parachute Jump Instructors and the aircrew had perished in a fireball, in the not-too-distant past, must have weighed heavily on the mind of the AOC as he listened to the conversation between the Controller and the Captain. Yet in that extremely charged atmosphere, he was quiet, composed and un-interfering. Air Commodore Badhwar, a decorated Canberra Bomber pilot and a hero of the 1971 Indo-Pak War (a Vir Chakra awardee), knew the air warriors under his command well. They were dutiful conscientious men who didn’t need hand-holding or nudging. Leadership!

Flying Boxcar

Up there, in the aircraft…

There was practically no choice. The Captain had consulted the other crew members and the professionals who had gathered in the ATC tower, and had taken an informed decision to land. That decision would mean––a very high probability of the nose landing gear piercing through the aircraft structure on making contact with the runway surface; its propellers hitting the concrete; the engines and the airframe suffering damage and causing a major fire. The possibility of the aircraft cartwheeling due to one of the wings hitting the ground and ending up in a mangled mass of metal couldn’t be ruled out either. Threat to the lives of the seven air warriors onboard, was a given. Without speaking a word, the crash crew rehearsed in their minds, the crash drill––the very idea of pulling men out of the burning wreckage of an aircraft was nerve-wracking. The only thing the pilots could do was to land with nearly empty fuel tanks to minimise the ferocity of the blaze. Decision to land anyway, had been taken. And, it was a unanimous decision… almost.

Mind it! A-L-M-O-S-T!

Among the crew was a young Flight Engineer whose mind was flying out of the Boxcar (pun intended). Flight Lieutenant Sumer Chand Gaur, “SC” to his friends, was an engineer instructor on type; knew the aircraft systems like the backside of his hand. He thought differently and was somehow unconvinced about the decision to land the aircraft in that condition. He didn’t accept what others saw as a fait accompli.

Flight Lieutenant Gaur reasoned with the Captain that the nose undercarriage was not lowering and locking due to an internal obstruction. He opined that it was possible, in-flight, to remove the jack from its attachments in the nose undercarriage bay and let the landing gear free to come down fully. A Qualified Flying Instructor himself, Squadron Leader Jolly understood the technicality very well, but wavered on the decision to attempt rectification. The solution was fraught with great risk and as a Captain, he was just not ready to expose his Flight Engineer to that danger.

A healthy debate ensued even as time, and fuel––the most precious commodities in that crisis––kept running out. Any one attempting to rectify the snag could accidentally fall off the aircraft to instant death. The Captain’s dilemma was: whether he should put Gaur’s life to risk in the hope that all seven lives might be saved or, not allow Gaur to attempt rectification and endanger all seven lives on touchdown.

The Captain remained caught up between the devil and the deep sea for a short while but then, gave in to the enthusiasm of his Flight Engineer. He allowed him to discuss the plan with the experts sitting in the ATC tower and to get another opinion. The AOC and the others listened attentively to Gaur on the radio set and grasped the technical viability of the solution suggested by him. But most of them thought he was volunteering for an extremely audacious action––almost impossible to execute––to solve the problem. It entailed hanging outside (below) the flying aircraft and working on the landing gear. Barnstorming!? A mistake while attempting it could send him hurtling 5,000 feet down, to mother earth.

All eyes were on the AOC.

Air Commodore Badhwar knew Flight Lieutenant Gaur as an energetic and enthusiastic young officer; a thoroughbred professional and a go-getter in that. He took little time to decide and was unflinching when he gave a nod to his gutsy plan of action. That indeed marked the beginning of a forty-seven-minute ordeal which, to those involved in it, would appear to be an eternity.

Moments into the exercise, the protagonists realised that the problem was far more complex than they had visualised. To begin with, the gap created by removing the panels from the floor of the aircraft was too small for a well-built Gaur to pass through. Also, the poorly lit space in the wheel bay was very crammed; there was hardly any elbow room. It was a struggle for him to squeeze into the rathole. Non-availability of proper tools on board made things more difficult––Jugaad turned out to be the watch word. Without wasting any time, Gaur got down to execute the Mission Impossible. One of his trainee Flight Engineers held his feet as he got himself lowered, head first, into the nosewheel bay.

November in Agra is rather cold. Incidentally, it was November the 25th––a day after SC’s 36th birthday. A ruthless December was less than a week away. At 7:45 pm, outside the aircraft it was dark and freezing.

In the wheel bay…

Cold air, at a hundred miles per hour, pierced SC’s face; and numbed his nose and cheeks. Within seconds, his eyes and nose started watering. With both his hands occupied––one, in tethering him to a strong point and the other, to hold the tools he was working with––there was no way to grip the heavy two-cell Geep torch. He held it firmly in his mouth to point the light where he wanted. That made his jaw ache, and breathing, difficult. Six to eight minutes was a very long time to work in that air blast. So, Gaur surveyed the landing gear and quickly withdrew into the cargo compartment for a breather. He had to thaw his frozen nose and clean his face which was, thanks to the wind chill, smeared with fresh saliva and mucous.

The very best in people comes to the fore when they are in life and death situations. It is as true about the grit and resilience of men in distress, as about their sense of humour. At a time when, they were unsure of seeing another sunrise, Squadron Leader Narwal, the Navigator did not miss any opportunity to crack jokes to lighten the mood even as Flight Lieutenant Gaur prepared to enter the nose wheel bay a second time. He stood precariously in the nose-wheel bay working on the landing gear. The blast of cold air was relentless in its effort to dislodge the young engineer. His fingers frozen again, SC resurfaced into the cargo compartment––only to regain his breath, warm and revive his fingers and wipe his face. The process repeated––in about forty minutes, Gaur had been into the nosewheel bay five times. All this while the cockpit crew, and the AOC in the ATC tower listened, with bated breath, to the running commentary that was being broadcast by the Flight Signaller, Junior Warrant Officer Subbu who was keenly observing and relaying every piece of action.

With great effort, Gaur was able to unlock the nut holding the landing gear actuator––the bolt however, remained stuck. It was imperative to dislodge it to set the landing gear free. His attempts to remove it were fruitless. He needed a hammer to complete the task. Meanwhile, breathing was becoming a strain; he felt exhausted. One of the crew brought a cylinder of breathing oxygen with a mask to comfort him. Rejuvenated by a tonic of jokes and several lungfuls of oxygen, he got down to pushing the bolt out of its casing. For want of a hammer, he struggled with a large spanner.

Viva! At last, the adamant bolt slipped out. Then, without wasting another second, Gaur removed the actuator freeing the landing gear to move into fully down position. There was instant jubilation in the cockpit––the nosewheel undercarriage warning light had turned ‘Green.’ In the last action, SC inserted the Ground Lock Pin into the undercarriage to prevent its accidental retraction; he tied it with a lashing chain and jack to make it absolutely safe.

Although smiling, gutsy Gaur was numb and utterly sapped when he emerged from the nosewheel bay for the sixth, and the last, time. Down below, in the control tower, there was a feeble sense of celebration. Eeriness had pervaded the air. People had their fingers crossed as they waited for the aircraft to land. Cautiously, Squadron Leader Jolly made a perfect landing and switched off the engine power instantly. With minimum use of brakes, he carefully brought the aircraft to a halt at the end of the long runway.

The AOC arrived instantly at the head of a convoy of vehicles––crash tenders, fire tenders, ambulances and cranes. With arms wide open and a smile that conveyed everything, he welcomed the crew. After a warm hug, he offered his overcoat to SC who was still shivering. He learnt about the incident from Gaur and Jolly, as he drove them to the Flight Commander’s Office where cups of much sought hot coffee awaited them. After completing the documentation, the crew of IK-461, headed to the Squadron Commander’s residence to celebrate a happy end to their ordeal. The celebration continued into the wee hours of the morning.

For a display of professionalism of the highest order and selfless devotion to duty under extremely perilous circumstances, Flight Lieutenant Sumer Chand Gaur was awarded the coveted Shaurya Chakra (exceptional peacetime gallantry) by Giani Zail Singh, the then President of India. Still later, in recognition of his distinguished services, he was awarded the Vishishth Seva Medal.

A well earned ‘Shaurya Chakra’

Now a veteran, Group Captain SC Gaur SC, VSM, resides in Ghaziabad. When the ever-so youthful and daring officer is not playing golf, he spends time motivating youth. The legacy must live; the baton must be passed on.

The Unforgettable Throttle Dutt and his Flying Machine

C-119 Fairchild Packet…

Legend has it that after the Korean War the Americans didn’t want to take that aircraft back to the US and offered it to India at a paltry Rs 5,000/- an aircraft; some say, the aircraft were passed on for a mere USD each. A number of them were certainly donated by the US, to address India’s dire need. Does that matter now? Not really!

C-119 Fairchild Packet

Packet aircraft remained the mainstay of the IAF’s transport aircraft fleet from the mid-1950s (around the time when its production stopped) until the workhorse was finally given a place of honour in the Air Force Museum at Palam (March 31, 1986). Whether it was to serve the UN in Congo or to airlift relief supplies to Egypt and Hungary; whether it was to land guns and men at Chushul (India-China War, 1962) or to paradrop troops over Tangail (Liberation of Bangladesh, 1971); whether it was to ferry Prime Minister Nehru on a state visit across the Iron Curtain to Moscow or to ship Lieutenant General AAK Niazi from Dacca to Nagpur (1972)––Packet did it all, and did it in style and with élan. The Packet fleet also undertook air maintenance task and paratrooping training as a matter of routine.

Farewell to Packet

A look at that aircraft would make one marvel at its ability to defy the laws of gravity and the Principles of Flight. In appearance it was quite un-aircraft-like––its designers called it a Flying Boxcar. Others, less kind in their treatment of the workhorse, gave it the epithet of Flying Coffin. One wonders, “With not-so-appealing (streamlined) features, how a Packet aircraft used to (at all) get unstuck, let alone get airborne and stay afloat?” Well! Packet aircraft had a wingspan of 110 feet. Its engines were the most powerful engines ever built in piston engine era. They produced 3500 horsepower for a weight of 3350 pounds, that is, more than a horsepower per pound of weight. With that brute power, the aircraft could land at Daulat Beg Oldie, the highest airfield in the world. That was in the years 1962 to 1965––more than half a century before the first C-130J Super Hercules landed there. The great Indian Jugaad of installing a jetpack atop the fuselage gave Packet aircraft the added power needed to achieve marvellous feats. Interestingly, Packet was the only aircraft, which had both, piston engines and a jet engine to provide thrust.

My first acquaintance with the aircraft was in February 1982 when I flew for an air experience. And, before I could get the real feel I had boarded the aircraft a second time, for my first parachute descent. In the following 35 years, as a Parachute Jump Instructor (PJI) I have jumped from nearly a dozen different types of transport aircraft of the IAF––from the vintage Dakota and the Caribou to the state-of-the-art Special Operations aircraft, C-130J Super Hercules. But the memory of the jumps made from Packet aircraft is indelible.

As the mind perambulates between now and those days, I recall that it was the magnificent men who flew that machine that really made jumps and life so memorable. I feel that Packet used to fly not because of its overly powered engines, but because of the willpower of the men in blue. Volumes can be written about those memorable days and those heroes. Today I’ll recall just one.

They called him Throttle Dutt.

As the name suggests, he was indeed throttle-happy––ever eager to hop into the cockpit and fly off. Rex Raymond, his course-mate thought, that nickname suited SK Dutt also because of his resemblance to the thin (read, “slim”) shaft of the throttle of a Piper Cub aircraft, which they flew as youngsters. We, the Parachute Jump Instructors (PJIs) knew that if there was an airworthy aircraft on the tarmac and Throttle was around, we’d get our fill of jumps––he would stop only after the task was completed.

Throttle Dutt

Whenever Wing Commander SK Dutt dropped us, we would land in the Drop Zone, evenly scattered on either side of the centre; his name spelt confidence. He would often come to our crew room and, over a cup of tea discuss almost everything under the sun. He was a voracious reader. No wonder, some of his buddies called him Professor.

That day I was anxious about the jump; I had reasons to be in that state of mind.  It was my first outstation jump as an independent spotter. Wing Commander GJ Gomes, our Chief Instructor at the Paratroopers Training School had detailed me to take charge of the Skydiving Demonstration at the ASC Centre at Gaya. It meant that I would be required to work out the release point depending on the prevailing winds and advise the pilot to drop the jumpers. To achieve that, I would be required to lean out of the open door of the aircraft in flight and advise the captain on the intercom to steer the desirable course, with last minute corrections. Skill of the skydivers apart, a good understanding between the pilot and the spotter was the key to pinpoint drops.

I had lined up the skydivers on the tarmac at Gaya Airport and had just completed the pre-jump briefing, when a smiling Throttle Dutt and Squadron Leader Venkiteswaran (the pilots) arrived and signalled us to emplane. They wished me good luck and were about to board the aircraft when Captain Anil Kumar, one of the jumpers walked up to Throttle Dutt and said, “Sir, Khajuraho will be on our way when we fly back to Agra after the demonstration jump…” Then, with wickedness swirling in his eyes, the young officer added, “How about flying a little low over the temples. May be we’ll get a glimpse of the beautiful statues.” He laid extra stress on ‘the beautiful statues’.

Throttle chuckled equally slyly and nudged him towards the aircraft ladder as if to say, “Son, first go and do a good jump.”

The demonstration went off very well. All the skydivers landed in the designated target area in front of the spectators. Wing Commander Gomes was pleased; the crew complimented me when we reached the tarmac after a lavish lunch and fanfare, which are synonymous with such demonstrations. Incidentally, with that jump I completed another century of safe landings. Very soon we were airborne again, heading for Agra. There would be a refuelling halt en route, at Allahabad.

Partly the fatigue, and partly the odd beer or a gin and lime cordial that people had downed at lunch, started taking its toll. Wickets fell one after the other. Within minutes of our departure from Gaya, more than half of us were asleep; the other half were fast asleep. None kept track of time. The chit-chit in the ears caused due to the aircraft’s descent and the mild thud associated with the landing, jostled people from their deep slumbers. Rubbing the eyes and trying to get the bearings right, someone asked, “Allahabad? How much time will we take to refuel?” That question went unanswered as more and more people got up and started looking out of the windows. Sleepiness and the fogging caused by their breaths on the cold Perspex conspired to keep them from getting their dead reckoning. It actually didn’t matter because: Throttle Dutt would ensure our return home by dinner.

As was customary, people waited for the Captain of the aircraft to come out of the cockpit and deplane first. Then, they would form a beeline to the nearest rest room. The fastest would get relief first. “Guys!” Throttle Dutt said as he clapped twice and drew the attention of the people still shuffling restlessly in their seats. “I am giving you exactly one hour and fifteen minutes,” he looked at his wristwatch and continued,” It is three now. Be back by four fifteen. We are in Khajuraho; the temples are not far. You can have a look as I get the aircraft refuelled.” He exchanged a meaningful glance with the young officer who had made the suggestion at Gaya Airport.

Throttle Dutt had chosen to refuel at Khajurao instead of Allahabad––it was his way of keeping the morale of the people around him high without, of course, compromising operations. Four thirty was the closing time for that less used civil airport. For the next ninety minutes Throttle would have a tough time handling the airport staff.

It took the greater part of a long minute for the import of Throttle’s communication to sink into the heads of the jumpers. And when it did make sense, they got into action; they couldn’t afford to waste another minute. It was precisely a three-minute, all male striptease inside the aircraft, at the end of which men were in smart casuals. They couldn’t have gone out in the streets in overalls and dungarees.

In the next few minutes two scores of crew cut men were out in the narrow streets invading the sleepy little town of Khajuraho. They caught hold of any means they could––cycle rickshaw, auto-rickshaw, tonga and some even jogged to reach the tourist attractions.

Meanwhile at the airport…

A worried air traffic controller begged Throttle Dutt to clear the tarmac. He said there wasn’t enough space to accommodate an Air India B 737 aircraft scheduled to land in a while. Throttle assured him that he would move his aircraft further back and create enough space on the tarmac for the incoming B 737. Then, Throttle got into the cockpit, started up the engines and used reverse to create manoeuvring space for the B 737 in full view of a spellbound Airport Staff. It was a sight, they had never seen––they had never seen any aircraft, let alone a massive one of the size of Packet, moving backwards under its own power. 

And although that act of reversing the aircraft on that small manoeuvring surface impressed the controller, it did not allay his anxiety. He now urged the crew to get airborne by four thirty; that was when the watch hours at Khajuraho Airport would cease. Throttle assured them that we’d leave in time.

Back at the Temple site––they went; they saw; and they felt conquered! How the jumpers felt after their visit to the Temples could be the subject of another piece. Suffice it to say that they did not talk about it. Perhaps, how Throttle Dutt made it possible for the bunch of those curious men, and the effort it took to reach the heritage site, was more interesting and memorable than the beauty and the artwork people got to witness there. Period. The entire lot was back at the airport in time for the take off. They lined up and got into the aircraft hurriedly. Throttle Dutt gave an impish smile to a beaming Anil Kumar as he climbed the ladder to take off for Agra.

An audacious Flight Lieutenant hangs below a vintage Packet aircraft in-flight to rectify a snag in the nose-wheel; prevents a major air crash and saves the lives of a crew of seven IAF air warriors. “Mid-Air Mission Impossible: The Legend of Gutsy Gaur” (Click to read)